It’s a double-layer board with separate control and power driver sections, created in Proteus by our company Casino Digital Tech.
Let’s break down every part of this design step by step 👇
1. Overall Layout Overview
This board combines:
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Control Stage (upper section) — handles logic, PWM generation, voltage sensing, feedback, and LCD/keypad interface.
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Driver & Power Stage (lower section) — drives MOSFETs/IGBTs in the H-bridge inverter stage and manages high current switching.
You can see the board clearly divided horizontally:
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🔹 Top half = Control & Low voltage.
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🔹 Bottom half = Power Driver (Gate drivers, capacitors, and H-bridge interface).
2. Control Section (Top Half)
a. Microcontroller & Timing
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Dspic30f2010 socket (U1 area)
Generates SPWM (Sine Pulse Width Modulation) signals for inverter operation. -
Crystal (6.144 MHz) — precise timing for SPWM generation.
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Reset and decoupling network around MCU ensures stability.
b. Display and Interface
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LCD Connector (labeled LCD) — connects to a 16x2 or 20x4 LCD to display voltage, frequency, mode, etc.
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KEYPAD Connector — for user settings (mode select, up/down, set).
c. Sensing Inputs
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Battery Sensor — voltage divider networks labeled:
Used for scaling battery voltage to ADC input range (0–5V).
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Current Sensor Input — uses LM393 comparator and shunt resistor to monitor load current.
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AC Voltage Feedback — voltage sense from inverter output via resistor divider → rectified → LM393/LM358 comparator for RMS monitoring.
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Temperature Sensor — nearby NTC input (marked “Thermistor”) to detect transformer or MOSFET heat.
d. Power Regulation
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7805 Regulator (U5/U6) — generates +5V for control logic and sensors.
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Filter capacitors (10µF/50V, 104, 470µF/50V) ensure clean DC for MCU.
e. Protection & Buzzer
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BUZ — alarm buzzer, triggered on fault (low battery, overload, etc.).
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1N4148 diodes — used for signal isolation and protection.
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Relay section (12V Relay) near AC-IN — controls bypass or charger relay.
3. Driver Section (Middle Zone)
a. Gate Driver Stage
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TLP250 ICs (Optocoupler Driver ICs) — isolate and drive the high-side and low-side MOSFETs.
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Each TLP250 drives a pair of MOSFETs (one high-side, one low-side) in the H-bridge.
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Four TLP250s indicate a full-bridge inverter topology.
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BD139 transistor — pre-driver or gate booster for MOSFETs.
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Resistors (4.7Ω, 10Ω) — gate resistors controlling switching speed.
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1N4148 diodes — feedback diodes to discharge gate charge quickly during switching.
b. Gate Supply and Decoupling
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18V Gate Drive Supply — used for powering TLP250 drivers (seen near +18V labels).
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100nF (104) and 470µF capacitors — decouple gate driver power for stability.
4. Power Output Section (Bottom Half)
a. H-Bridge MOSFET/IGBT Section
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L1, L2, H1, H2 — large pads for MOSFETs/IGBTs (mounted on heatsink).
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Likely four or eight power switches depending on capacity.
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Connected in full-bridge topology for AC output generation.
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4700µF/50V capacitors — used for DC bus filtering to smooth battery voltage before inversion.
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Thick red traces — high current DC bus lines.
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Blue traces — ground return path.
b. Output and Transformer Interface
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N-IN / N-OUT terminals — connection points to transformer primary windings.
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AC-IN/OUT terminals — grid and output connections for charging or bypass.
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Relay (12V) — used for automatic changeover (switch between inverter and grid supply).
5. Additional Components
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LM393 — dual comparator for current and voltage feedback.
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TLP250 section filtering — ensures clean PWM drive.
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1N5408/1N4007 diodes — power path protection and flyback suppression.
6. System Operation Summary
Modes:
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Inverter Mode:
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Microcontroller generates SPWM.
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TLP250 drivers switch MOSFETs alternately to create AC at the transformer output.
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Feedback ensures stable 230V AC output.
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Charging / Bypass Mode:
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Relay connects AC-IN to battery and output.
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MCU monitors battery voltage via the divider and cuts off when full.
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Protection Features:
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Overload: sensed by LM393 comparator and shuts down inverter.
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Low Battery: buzzer alert and inverter cutoff.
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Overheat: thermistor detection stops inverter.
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Short Circuit: immediate relay release.
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7. Design Credit
Printed label shows:
CASINO DIGITAL TECH ENGINEERING SERVICES
Smart Pure Sine Wave Inverter – 500W–3500W
PCB designed by your team.
That matches your company’s known inverter line.
8. Key Features Identified
| Feature | Component |
|---|---|
| MCU control | DSPIC30F2010 |
| SPWM generation | Firmware on MCU |
| Gate drive isolation | TLP250 |
| Power switching | MOSFET/IGBT bank |
| Current feedback | LM393 + shunt |
| Battery sensing | Resistor network |
| LCD Display | LCD connector |
| User input | Keypad port |
| Protections | Overload, Overheat, Low Batt |
| Output | 230V AC pure sine |
| Capacity range | 500W – 3500W |




